Anti-statically coated moulded body and method for the production thereof

ABSTRACT

A process is described for producing mouldings from plastics by coating a moulding on one or more sides with a lacquer system, the lacquer system being composed of a binder or a binder mixture, optionally a solvent or solvent mixture, optionally other additives usual in lacquer systems and optionally a thickener, and use can be made here of polymeric thickeners at from 0 to 20% content and oligomeric thickeners at from 0 to 40% content, in each case based on dry film (components a, c, d, e), from 5 to 500 parts by weight, based on a), of an electrically conductive metal oxide powder with a median primary particle size of from 1 to 80 nm and a percentage degree of aggregation of from 0.01 to 99%, from 5 to 500 parts by weight, based on a), of inert nanoparticles coated [sic] in a manner known per se and the lacquer cured.

FIELD OF THE INVENTION

The invention relates to a process for producing plastics mouldingsprovided with electrical conductivity, to the plastics mouldingsprovided with electrical conductivity and to their uses.

PRIOR ART

EP 0 514 557 B1 describes a coating solution for forming a transparent,conductive coating, composed of pulverulent conductive particles, e.g.based on metal oxide, e.g. tin oxide in a matrix composed of aheat-curable silica-polymer-lacquer system. Coated substrates, e.g.ceramic surfaces, can have lacquer layers with thicknesses in the rangeof, by way of example, from 500 to 7000 Å (Ångström, 10⁻¹⁰ m). Emphasisis given to the advantage of using products in which the conductiveparticles are present predominantly in the form of individual particles,substantially or completely free from aggregates. Silica-polymer-lacquersystems are not at all suitable for the coating of many plasticssubstrates because they have to be cured at very high temperatures, andare generally very brittle, with poor adhesion.

EP-A 0 911 859 describes transparent, electrically conductive structurescomposed of a transparent substrate, a transparent, electricallyconductive coating and another transparent coating. The electricallyconductive particles used in a binder matrix comprise gold- orplatinum-coated silver grains whose size is from 1 to 100 nm. Incomparative examples use is made, inter alia, of particles composed ofindium tin oxide (ITO) in the heat-curable siloxane-lacquer system.

DE 101 29 374 describes a process for producing mouldings from plasticwith an electrically conductive coating, by coating a moulding on oneside with a lacquer system, composed of a) a binder, b) whereappropriate a solvent, c) where appropriate other additives usual inlacquer systems and d) from 10 to 300 parts by weight (based oncomponent a)) of an electrically conductive metal oxide powder with amedian particle size of from 5 to 130 nm in a manner known per se and,prior to the curing of the lacquer layer, treating or ageing themoulding in such a way that the concentration of the metal oxide powderparticles in that half of the lacquer layer oriented towards theinterface with the air increases in such a way that the location of atleast 65% of the particles is within this half of the lacquer layer, andthen curing the lacquer layer or permitting it to cure.

OBJECT

An object was to provide a process which produces mouldings composed ofplastic with an electrically conductive coating and in which goodconductivities are achieved even with less than the usual amounts ofmetal oxide powders. Electrically conductive metal oxide powders, e.g.indium tin oxide (ITO), may be used in pulverulent form in lacquersystems which can be used for producing electrically conductive coatingson mouldings of any type. A commercial disadvantage is the high price ofthe electrically conductive metal oxide powders, the result being thatcoatings of this type can be supplied only with very highly-pricedproducts. The high price of, by way of example, indium tin oxide (ITO)powders results inter alia from the complicated sol-gel preparationprocess which encompasses a very large number of complicated operations.A further intention was to avoid the step needed in DE 101 29 374comprising ageing of the previously coated plastics mouldings, thereason being that the plastics moulding is at that stage verysusceptible to mechanical damage. A further intention was to find waysof replacing the very expensive ITO by lower-price products withoutsubstantially impairing the functionality of the coating, such as theelectrical conductivity or the scratch resistance. Another objectconsisted in developing a lacquer system in which it is possible toincorporate maximum content of electrically conductive metal oxidepowder and of nanoparticles without increasing the viscosity to theextent that processing of the lacquer system becomes impossible.

ACHIEVEMENT OF OBJECT

The object is achieved by way of a process for producing mouldings fromplastic, by coating a moulding in a known manner on one side with alacquer system, the lacquer system being composed of:

-   -   a) a binder or a binder mixture    -   b) optionally a solvent or solvent mixture and    -   c) optionally other additives usual in lacquer systems and    -   d) optionally a thickener, or a thickener mixture    -   e) from 5 to 500 parts by weight, (based on component a)), of an        electrically conductive metal oxide powder with a median primary        particle size of from 1 to 80 nm and a percentage degree of        aggregation of from 0.01 to 99%, the meaning of the term degree        of aggregation being that, to the percentage extent stated, the        primary particles [sic] are composed of at least two primary        particles.    -    The degree of agglomeration is determined optically by using a        transmission electron microscope on the finished lacquer. The        terms “particles, primary particles or individual particles”,        “aggregate” and “agglomerate” are used as defined in DIN 53 206        (August 1972).    -   f) and from 5 to 500 parts by weight, (based on component a)),        of a nanopowder with a median primary particle size of from 2 to        100 nm        and then curing the lacquer layer, or permitting it to cure.

The invention further provides mouldings which can be produced by theinventive process with an electrically conductive coating, and theiruses.

WORKING OF THE INVENTION

The Binder or the Binder Mixture a)

The binder may be either a physically drying or a heat- orchemically-curable or a high-energy-radiation-curable, organic or mixedorganic/inorganic binder or binder mixture.

An organic binder is composed of organic monomers, oligomers and/orpolymers. Examples are: poly(meth)acrylates, vinyl (co)polymers, epoxyresins, polyurethanes or alkyd resins, crosslinking and non-crosslinkingreactive diluents.

Reactive diluents are understood to be low-viscosity monomers which canbe copolymerized into the lacquer, and crosslinking reactive diluentshave two or more polymerizable groups in the molecule.

Examples of reactive diluents would be butyl acrylate or hydroxyethylmethacrylate, and an example of a crosslinking reactive diluent ishexanediol di(meth)acrylate. By way of example, a mixedorganic/inorganic binder may be: polysiloxanes, silane cocondensates,silicones or block copolymers of the abovementioned compounds withorganic polymers.

Other examples are hybrid polymers, these being used in the form of amixture of their monomeric and their oligomeric components. These may becombinations of (meth)acrylates with epoxides or with isocyanates andwith respective appropriate curing agents.

By way of example, suitable monomers aregamma-methacryloxypropyltrimethoxysilane (Silquest A174 NT), hexanedioldiacrylate, trimethylolpropane triacrylate, Serpol QMA 189 (Servo DeldenBV, NL), dipropylene glycol diacrylate, pentaerythritol tritetraacrylate[sic], Bisomer PPA6E, polypropylene glycol monoacrylate, Sartomer 335,ditrimethylolpropane tetraacrylate [sic], Sartomer CD 9038, ethoxylatedbisphenol diacrylate, Sartomer CD 406, cyclohexanedimethanol diacrylate,Sartomer SR 335, lauryl acrylate, Sartomer SR 285, tetrahydrofurfurylacrylate, Sartomer SR 339, 2-phenoxyethyl acrylate.

The Solvent b)

Solvents present where appropriate in the lacquer system may bealcohols, ether alcohols or ester alcohols. These may also be mixed withone another or where appropriate with other solvents, for example withaliphatic or aromatic hydrocarbons or esters.

Preferred solvents are alcohols, ether alcohols or mixtures of these,mixtures of alcohols with other solvents, e.g. butyl acetate, diacetonealcohol and toluene.

The Additives c)

Usual additives c) present where appropriate in the lacquer system mayby way of example be flow control agents, wetting agents, dispersingadditives, antioxidants, reactive diluents, antifoams, stericallyhindered amine light stabilizers (HALS), or UV absorbers. Among thesurface-active agents particular preference is given to the products Byk045, Byk 335, Efka 83, Tego 440, silane GF16 (Wacker). Preferred UVabsorbers are: Norbloc 7966, Bis-DHB-A (Riedel de Haen), CGL 104 (Ciba),3-(2-benzotriazolyl)-2-hydroxy-5-tert-octylbenzylmethacrylamide, UVA635-L from BASF, Uvinul N35, the Tinuvin grades 1130, 329 and 384.Preferred sterically hindered amine light stabilizers used are theTinuvin grades 770, 440, 144, 123, 765, 292, 268.

The Thickener or the Thickener Mixture d)

The thickener or the thickener mixture used may comprise suitablepolymers, by way of example the product PLEX® 8770 F, produced andmarketed by Röhm GmbH & Co. KG. The product PLEX® 8770 F is ahigh-molecular-weight PMMA composed of about 75% by weight of methylmethacrylate and about 25% by weight of butyl acrylate. The viscositynumber J is about 11 (determined in chloroform at 20 degrees celsius).The product is prepared by suspension polymerization, using2,2′-azobis(isobutyronitrile) as initiator. The methods for suspensionpolymerization are known to the person skilled in the art.

Other suitable thickeners are: oligomeric epoxyacrylates, such asEbecryl 605, Ebecryl 608, urethane acrylates such as Ebecryl 210,Ebecryl 264, Ebecryl 284, Ebecryl 5129, Ebecryl 1290; silicone acrylatessuch as Ebecryl 350 or Ebecryl 360; polyester acrylates such as Ebecryl440, epoxy acrylates such as Jägalux 3300, polyester acrylates such asJägalux 1300;polyethylene glycol diacrylates such as EM227 from IGMResin BV, Waalwijk, NL. The products with the name Ebecryl areobtainable from UCB, Kerpen.

The Lacquer System Composed of a), b), c) and d)

A suitable physically-drying lacquer comprises, by way of example, 30%by weight of polymer, e.g. polymethyl methacrylate (co)polymer and 70%by weight of solvent, e.g. methoxypropanol and butyl acetate. Afterthin-layer application, the lacquer self-cures through evaporation ofthe solvent.

A suitable heat-curable lacquer may, by way of example, be apolysiloxane lacquer, which may be obtained by partial hydrolysis andcondensation of alkylalkoxy-silanes. The curing takes place afterevaporation of any solvents used through heating for some hours at, byway of example, from 60 to 120° C.

A suitable chemically-curable lacquer system may, by way of example, becomposed of a mixture of polyisocyanates and polyols. Once the reactivecomponents have been combined, the lacquer system self-cures within aperiod of from a few minutes to hours.

A suitable radiation-curable lacquer system is composed, by way ofexample, of a mixture of, where appropriate, polyunsaturated compoundshaving vinyl unsaturation and capable of free-radical polymerization,e.g. (meth)acrylate compounds. Curing follows exposure to high-energyradiation, e.g. UV radiation or electron beams, where appropriate afteraddition of a polymerization initiator activatable by the radiation.Examples are the scratch-resistant lacquers described in DE-A 195 07174.

The constituents a), b) and c) here may represent a lacquer system basedon poly(meth)acrylates, on polysiloxanes, on polyurethanes, on epoxyresins or on, where appropriate polyfunctional, vinylic monomers capableof polymerization by a free-radical route.

Particular preference is given to a lacquer system which comprises abinder which when cured has at least 5 mol %, preferably from 10 to 25mol %, content of functional polar groups, based on the binder.

A suitable coating composition may be composed of

-   -   aa) from 70 to 95% by weight, based on the entirety of        components aa) to ee), of a mixture composed of polyalkylene        oxide di(meth)acrylates of the formula (I)        H₂C═C(R)—C(O)—O—[CH₂—CH₂—O]_(n)—C(O)—C(R)═CH₂   (I)    -    where n=from 5 to 30    -    and R═H or CH₃    -    where    -    aa1) from 50 to 90% by weight of the mixture of the        polyalkylene oxide di(meth)acrylates of the formula (I) are        formed from polyalkylene oxide diols whose average molecular        weight (Mw) is from 300 to 700 and    -    aa2) from 50 to 10% by weight of the mixture of the        polyalkylene oxide di(meth)acrylates of the formula (I) are        formed from polyalkylene oxide diols whose average molecular        weight (Mw) is from 900 to 1300 and    -   bb) from 1 to 15% by weight, based on the entirety of components        aa) to ee), of a hydroxyalkyl (meth)acrylate of the formula        H₂C═C(R)—C(O)—O—[CH₂]_(m)—OH   (II)    -    where m =from 2 to 6    -    and R═H or CH₃    -   cc) from 0 to 5% by weight, based on the entirety of components        aa) to ee) of an alkanepolyol poly(meth)acrylate as crosslinking        agent    -   dd) from 0.1 to 10% by weight, based on the entirety of        components aa) to ee), of a UV polymerization initiator and    -   ee) where appropriate other conventional additives for        UV-curable coatings, for example UV absorbers and/or additives        for flow control and rheology    -   ff) from 0 to 300% by weight, based on the entirety of        components aa) to ee), of a solvent easily removable by        evaporation and/or from 0 to 30% by weight, based on the        entirety of components aa) to ee), of a monofunctional reactive        diluent.

The lacquer system described is the subject matter of DE-A 100 02 059 ofRöhm GmbH & Co. KG dated Jan. 18, 2000.

A mixing specification with thickener has, by way of example, thefollowing composition:

-   -   aa) from 70 to 95% by weight, based on the entirety of        components aa) to ff), of a mixture composed of polyalkylene        oxide di(meth)acrylates of the formula (I)        H₂C═C(R)—C(O)—O—[CH₂—CH₂—O]_(n)—C(O)—C(R)═CH₂   (I)    -    where n=from 5 to 30    -    and R═H or CH₃    -    where    -    aa1) from 50 to 90% by weight of the mixture of the        polyalkylene oxide di(meth)acrylates of the formula (I) are        formed from polyalkylene oxide diols whose average molecular        weight (Mw) is from 300 to 700 and    -    aa2) from 50 to 10% by weight of the mixture of the        polyalkylene oxide di(meth)acrylates of the formula (I) are        formed from polyalkylene oxide diols whose average molecular        weight (Mw) is from 900 to 1300 and    -   bb) from 1 to 15% by weight, based on the entirety of components        aa) to ff), of a hydroxyalkyl (meth)acrylate of the formula        H₂C═C(R)—C(O)—O—[CH₂]_(m)—OH   (II)    -    where m=from 2 to 6    -    and R═H or CH₃    -   cc) from 0 to 5% by weight, based on the entirety of components        aa) to ff) of an alkanepolyol poly(meth)acrylate as crosslinking        agent    -   dd) from 0.1 to 10% by weight, based on the entirety of        components aa) to ff), of a UV polymerization initiator and    -   ee) where appropriate other conventional additives for        UV-curable coatings, for example UV absorbers and/or additives        for flow control and rheology    -   ff) from 0 to 300% by weight, based on the entirety of        components aa) to ff), of a solvent easily removable by        evaporation and/or from 0 to 30% by weight, based on the        entirety of components a) to e), of a monofunctional reactive        diluent    -   gg) from 0.5 to 50% by weight, based on the entirety of        components aa) to ff), of a thickener or thickener mixture.

Lacquer systems of this type can absorb water, because they have morethan the usual content of functional polar groups, and they are used, byway of example, as coatings for motorcycle helmet visors, in order toprevent internal misting of the visor. The combination of theelectrically conductive metal oxide powder with the absorption of waterwhich practically always takes place from the environment leads to afurther improvement in the electrical conductivity of the coating.

The Electrically Conductive Metal Oxide Powder e)

Suitable electrically conductive metal oxide powders e) have a primaryparticle size in the range from 1 to 80 nm. The metal oxide powder e)may in the undispersed condition also be aggregates and agglomerates ofprimary particles and aggregates, the particle size of the agglomeratehere being up to 2000 or up to 1000 nm. The size of the aggregates is upto 500 nm, preferably up to 200 nm.

The median particle size of the primary particles of metal oxide powdermay be determined with the aid of a transmission electron microscope andin the case of the primary particles is generally in the range from 5 to50, preferably from 10 to 40 and particularly preferably from 15 to 35nm. Other suitable determination methods for the median particle sizeare the Brunauer-Emmett-Teller adsorption method (BET) or X-raydiffractometry (XRD). The primary particles may take the form ofaggregates or agglomerates. Aggregates are understood to be secondaryparticles durably combined by way of sinter bridges. Aggregates cannotbe separated by dispersion processes.

Suitable metal oxide powders are, by way of example, antimony tin oxidepowders or indium tin oxide powders (ITO), these having particularlygood electrical conductivity. Doped variants of the metal oxide powdersmentioned are also suitable. Appropriate products are obtained in highpurity by the sol-gel process and are commercially available fromvarious producers. The median primary particle sizes are in the rangefrom 5 to 50 nm. The products comprise a certain proportion ofagglomerates and aggregates composed of individual particles.Agglomerates are understood to be secondary particles held together byVan der Waals forces and separable by dispersion processes.

It is particularly preferable to use an indium tin oxide powder whichhas from 10 to 80, preferably from 20 to 60, % by volume content ofaggregated particles whose particle size is from 50 to 200 nm. The % byvolume content may be determined with the aid of a particle-analyzerdevice (e.g. Laser Particle Analyzer from Coulter or BI-90 ParticleSizer from Brookhaven), using dynamic light scattering to determine avolume-averaged or intensity-averaged diameter.

A suitable indium tin oxide powder may be obtained by the Aerosilpreparation process, by converting the appropriate metal chloridecompounds into the metal oxides in a high-temperature flame. During theincorporation of the indium tin oxide powder into the lacquer system,the agglomerated particles may to some extent revert to aggregates of afew individual particles and to individual particles (primaryparticles). The content of aggregated particles whose particle size isfrom 50 to 200 nm should preferably not fall below 5, preferably notbelow 10%. From 25 to 90% content of particles agglomerated in achain-like series is advantageous in the lacquer system. Thesechain-like aggregates may also have branching or take the form ofthree-dimensional structures of series of particles.

From electron microscopy it can be seen that the aggregates form bridgesbetween themselves.

Preparation of Indium Tin Oxide (ITO) Powder by the Aerosil Process

The preparation of indium tin oxide powder by the Aerosil process issubject matter of the patent application EP 127 0511 of Degussa AG(located at Hanau-Wolfgang, Germany).

The patent application mentioned describes a process for preparingindium tin oxides by mixing a solution of an indium salt with a solutionof a tin salt, where appropriate adding a solution of a salt of at leastone doping component, atomizing this solution mixture, pyrolyzing theatomized solution mixture and isolating the resultant product from theexhaust gases.

Salts which may be used comprise inorganic compounds, e.g. chlorides,nitrates and organometallic precursors, e.g. acetates, alcoholates.Where appropriate, the solution may comprise water, water-soluble,organic solvents, such as alcohols, e.g. ethanol, propanol, and/oracetone.

The method of atomizing the solution may use ultrasound mist makers,ultrasound atomizers, twin-fluid nozzles or triple-fluid nozzles. If theultrasound mist maker or ultrasound atomizer is used, the resultantaerosol may be mixed with the carrier gas and/or N₂/O₂ air which is fedto the flame.

If use is made of the twin- or triple-fluid nozzle, the aerosol may bedirectly sprayed into the flame.

It is also possible to use water-immiscible organic solvents, such asethers.

The method of isolation may use filters or cyclone.

The pyrolysis may take place in a flame produced by combustion ofhydrogen/air and oxygen. Instead of hydrogen it is also possible to usemethane, butane and propane.

Another pyrolysis method which may be used is an externally heatedfurnace. It is also possible to use a fluidized-bed reactor, a rotatingtube or a pulsed reactor.

The inventive indium tin oxide may, by way of example, have been dopedwith the following substances in the form of the oxides and/or of theelemental metals: aluminium, yttrium, magnesium, tungsten, silicon,vanadium, gold, manganese, cobalt, iron, copper, silver, palladium,ruthenium, nickel, rhodium, cadmium, platinum, antimony, osmium, cerium,iridium, zirconium, titanium, calcium, potassium, magnesium, sodium,tantalum, or zinc, and the appropriate salts may be used here asstarting materials. Particular preference may be given to doping withpotassium, platinum or gold.

The resultant indium tin oxide (ITO) may, by way of example, have thefollowing physical and chemical parameters: Median primary particle size(TEM) from 1 to 200 nm, preferably from 5 to 50 nm BET surface area (DIN66131) from 0.1 to 300 m²/g Structure (XRD) cubic indium oxide Mesoporesby BJH method, DIN 66134 from 0.03 ml to 0.30 ml/g Macropores (DIN66133) from 1.5 to 5.0 ml/g Bulk density (DIN ISO 787/11) from 50 to2000 g/lThe Nanopowder e)

It has been found that lacquers with from 0.1 to 50% by weight contentof (inert) nanoparticles and from 30 to 70% by weight of ITO, based ineach case on dry film (i.e. the lacquer composition without thesolvents) (components a), c), d), e) and f)) give lacquers capable ofgood curing. A preferred composition has from about 20 to 40% by weightof ITO and from 20 to 40% by weight of inert nanoparticles. The lacquersare mechanically stable and adhere well to the plastics substrate.

Surprisingly, lacquers with some content of inert inorganic particles,e.g. SiO₂ nanoparticles, adhere well and have good, and not reduced,electrical conductivity.

The SiO₂ nanoparticles are produced in a manner known per se andmarketed by Clariant GmbH with the trademark Highlink OG. Products withthe trade name Nanocryl from the company Hanse-Chemie, Geesthacht arealso suitable.

Inert nanoparticles are understood to mean not only the abovementionedHighlink OG but also the following substances and classes of substances:organosols and silica sols, these being substantially composed of SiO₂or Al₂O₃ or combinations of these. Other oxidic nanoparticles are alsosuitable, examples being zirconium oxide, titanium dioxide, iron oxide.It is also possible to use fine-particle destructured fumed silicas;These differ from the traditional fumed silicas in that they do notthicken the lacquer_to any comparatively major extent.

It is also possible to incorporate functional nanoparticles into thelacquer, these contributing to the electrical conductivity to the sameextent as indium tin oxide, or to a lesser extent. By way of example,antimony tin oxide or zinc oxide is suitable.

For the purposes of the invention, functional nanoparticles areunderstood to be particles which improve or maintain the conductivity ofthe overall composite by contributing to the conduction of electricity.

An indirect contribution not covered by this meaning can also resultfrom the fact that the presence of the inert nanoparticles displaces thefunctional nanoparticles into conductor-track-like structures, therebyindeed improving the conductivity. An example of this is a lacquercomposed of:

-   -   3 g of indium tin oxide    -   3 g of SiO₂ nanoparticles (13 nm, Highlink OG 502-31) (inert        nanoparticles)    -   3 g of acrylate mixture (composition see below)    -   7 g of isopropanol    -   0.08 g of silane GF 16 (Wacker)    -   and 2% of photoinitiator, based on acrylate

After UV curing this lacquer gives an antistatic layer whose surfaceresistance is <10 exp 6 ohm.

In another example, the procedure was as above except that nanoparticleswith a particle size of 9 nm were used. The same result was obtained.For comparison, a lacquer was prepared with identical ITO concentration,but without nanoparticles. Instead of the inert nanoparticles, acrylatewas used. The surface resistance found is 10 exp 9 ohm.

The Coatable Mouldings

Suitable coatable mouldings are composed of plastic, preferably of athermoplastic or thermally deformable plastic.

Suitable thermoplastics are, by way of example,acrylo-nitrile-butadiene-styrene (ABS), polyethylene terephthalates,polybutylene terephthalates, polyamides, polyimides, polystyrenes,poly-methacrylates, polycarbonates, impact-modified polymethylmethacrylate or other mixtures (blends) composed of two or morethermoplastics. Polyolefins (polyethylenes or polypropylenes orcycloolefin copolymers, such as copolymers composed of ethylene andnorbornene) are also coatable after suitable pre-treatment, such ascorona treatment, flame treatment, plasma-spraying or etching.

Preference is given to the transparent plastics. A particularlypreferred coatable substrate is a moulding composed of extruded or castpolymethacrylate, because this type of plastic has high transparency.Polymethyl methacrylate is composed of at least 80, preferably from 85to 100, % by weight of methyl methacrylate units. Where appropriate,other comonomers capable of free-radical polymerization may be present,an example being C₁-C₈-alkyl (meth)acrylate. Suitable comonomers are, byway of example, esters of methacrylic acid (e.g. ethyl methacrylate,butyl methacrylate, hexyl methacrylate, cyclohexyl methacrylate), estersof acrylic acid (e.g. methyl acrylate, ethyl acrylate, butyl acrylate,hexyl acrylate, cyclohexyl acrylate, or styrene and styrene derivatives,for example α-methyl-styrene or p-methylstyrene.

The molecular weight of cast polymethyl methacrylate is too high topermit thermoplastic processing. However, this material is thermallydeformable (thermoelastic).

The mouldings to be coated may have any desired shape. However,preference is given to sheet-like mouldings, because these can be coatedparticularly easily and effectively on one side or on both sides.Examples of sheet-like mouldings are solid sheets or hollow panels suchas sandwich panels or more specifically twin-web sandwich panels ormultiweb sandwich panels. By way of example, corrugated sheets are alsosuitable.

The mouldings to be coated may have a matt, smooth or structuredsurface.

Lacquer, Preparation Process and Mixing Specification:

Lacquer Base Material:

Suitable lacquers are mentioned by way of example in DE 101 29 374. Inone particularly preferred embodiment use is made of radiation-curablelacquers. An advantage of radiation-curable lacquers overphysically-drying, chemically-curing or heat-curing systems is that theyconvert from the liquid to the solid state within seconds, form achemicals-resistant, scratch-resistant coating on appropriatecrosslinking and require comparatively little space for handling. Due tothe short time between coating application and lacquer curing, anyundesired sedimentation of the high-density metal oxide particles in thelacquer can be very substantially prevented, as long as the lacquer isadjusted to adequately high viscosity.

UV-Curable Lacquer

For dispersing the ITO filler and the nanoparticles e), the lacquerwithout ITO filler additive has to have low viscosity (parameters), inorder that the amount of from 40 to 50%, where appropriate even up to70%, of ITO filler can be introduced into the lacquer while stillretaining adequate capability for processing, for dispersion, and forapplication. An example of a method for this selects suitablelow-viscosity reactive diluents or adds solvents, e.g. alcohols. At thesame time, any sedimentation of the ITO particles in the lacquer has tobe effectively inhibited by adding suitable thickeners. An example of amethod for this adds suitable polymers. An example of suitable polymersis given by polymethacrylates, e.g. PLEX 8770 F, or polymethacrylateshaving functional groups; other suitable polymers or oligomers arementioned above in the section “The lacquer system composed of a), b)and c)”. Suitable polymers feature a certain polarity, as a result ofwhich they can interact with the other constituents of the lacquer andwith the polar surface of the ITO. Completely non-polar poly- oroligomers or poly- and oligomers with a small number of polar groups areunsuitable for the thickening process, because they cannot interact withthe other lacquer constituents and are incompatible with the lacquer.Sufficiently polar oligo- or polymers contain polar groups selected fromthe group alcohol, ether, polyether, ester, polyester, epoxide, silanol,silyl ether, silicon compounds having substituted aliphatic or aromaticradicals, ketone, urea, urethane, halogen, phosphate, phosphite,sulphate, sulphonate, sulphite, sulphide, amine, polyamine, amide,imide, carboxylic acid, sulphur heterocycles, nitrogen heterocycles andoxygen heterocycles, phenyl and substituted aromatic groups, polynucleararomatics including those having hetero atoms in the ring. Highly polaroligo- or polymers are likewise unsuitable, since their action on theproperties of the finished lacquer is disadvantageous. Among theunsuitable highly polar groups are polyacids or salts of polybasicacids. A feature often resulting from unsuitable groups is increasedwater-solubility or -swellability. The concentration of the suitablepolar groups has to be selected in such a way that the swellability ofthe lacquer does not exceed a certain level. The concentration at whichthe suitable polar groups are used is therefore one which ensures thatthe lacquer is not water-soluble and is not substantially swellable.This is ensured if the molar content of the polar groups is from 0.4 to100 milliequivalents per 100 g of the abovementioned polymer. Polargroups which may be mentioned are hydroxy groups, carboxy groups,sulphonylcarbonamide groups, nitrile groups and silanol groups. Thepolar groups have differing activity. This increases in the sequencenitrile<hydroxy<primary carbonamide<carboxy<sulphonyl<silanol. Thestronger the polarizing action, the lower the required content in thepolymer.

Particularly suitable thickeners are systems which cannot migrate. Thesesystems may, by way of example, be fixed by binding to the lacquer. Themethod for this may be physical or chemical binding to the lacquer, e.g.by copolymerization. Very particular preference is given to oligo- orpolymeric, copolymerizable acrylates or oligo-/polymers which, by way ofexample, post-crosslink by way of sulphur bridges, e.g. PLEX 8770 F fromRöhm GmbH & Co. KG.

To illustrate the effect of the ITO on the viscosity of the lacquer, theviscosity of a lacquer without ITO was determined using a Brookfield LVTviscometer (adapter A). The viscosity found is 4.5 mPa·s. The samelacquer was filled with, based on binder, the same proportion by weightof ITO and likewise tested in the Brookfield LVT viscometer (Spindle 2)at various rotation rates. Marked pseudoplasticity is found: SpeedViscosity, mPa · s 6 3450 12 1900 30 840 60 455

The composition of the lacquer was:

-   -   24.5 parts of ITO    -   24.5 parts of acrylate mixture    -   50 parts of isopropanol    -   0.5 part of dispersing additive    -   0.5 part of photoinitiator

The lacquer without ITO correspondingly had the following composition:

-   -   32.45 parts of acrylate mixture    -   0.66 part of dispersing additive    -   0.66 part of photoinitiator    -   66.22 parts of isopropanol

The acrylate mixture used comprises a mixture of about 40% by weight ofpentaerythritol tritetraacrylate [sic] and about 60% of hexanedioldiacrylate. The dispersing additive used comprises silane GF 16 fromWacker Chemie. Irgacure 184 is used as photoinitiator.

If the viscosity of the lacquer is too high, for example because nosolvent was added, it is impossible to disperse a sufficient amount ofITO into the material. A mixing specification composed of, by way ofexample, 60 parts of hexanediol diacrylate, 40 parts of pentaerythritoltritetraacrylate [sic] can incorporate only from about 30 to 40 parts ofITO as filler. Above that amount of filler the lacquer is so viscousthat it becomes impossible to process.

Due to the pseudoplasticity of the lacquer, it is advantageous to shearthe lacquer during application. The result of this is uniform wettingand good flow. Suitable application techniques are, by way of example,roller application and spray application. Pouring or flowcoating of thelacquer is unsuitable.

Particular Embodiments:

The lacquer may be adjusted via selection of suitable monomers in such away as to ensure good curing throughout in the presence of air(atmospheric oxygen). Examples are a reaction product from the reactionof propanetriol triacrylate with hydrogen sulphide (PLEX6696 from RöhmGmbH & Co. KG). Although the lacquers cure under nitrogen more rapidlyor using a smaller amount of photoinitiator, curing in air is possibleif, by way of example, a suitable photoinitiator is used, for exampleIrgacure 907.

By way of example, another method of achieving this incorporates SiO₂nanoparticles into the lacquer matrix. Suitable products aremonodisperse nanoparticles, e.g. those marketed in the form oforganosols by Clariant with the name Highlink OG. Fumed silicas marketedby Degussa with the name Aerosil are also suitable. It is particularlypreferable to use fine-particle destructured fumed silicas, becausethese have only little effect on the viscosity of lacquers.

Among the destructured silicas are products which have been prepared bythe Degussa Aerosil process in the form of aggregates of primaryparticles, the primary particle dimensions being from a few nanometresto a few hundred nanometres, and which have been brought substantiallyor completely to a size below 100 nanometres through suitable choice ofproduction parameters or through post-treatment in relation to theparticle size of their secondary and tertiary structures. Productscomplying with this property profile are described in EP 0808880 B1 ofDegussa AG.

It has been found that the lacquers with from 10 to 40% content of(inert) nanoparticles and from 20 to 50% content of ITO, based in eachcase on dry film (i.e. the lacquer composition without the solvent) arelacquers with good curing ability. The lacquers are mechanically stableand have good adhesion to the plastics substrate.

Surprisingly, lacquers with some content of inert inorganic particles,e.g. SiO₂ nanoparticles or other nanoparticles with an oxidic basis,have good adhesion and good, and not reduced, electrical conductivity.

The assumption is that the filler particles in some way force the indiumtin oxide particles into conductor-track-like structures, therebyimproving electrical conductivity by raising the concentration of theconductive particles. The result is that the ITO concentration can bereduced for the same conductivity.

The organosols marketed by Clariant with the name Highlink OG comprisemono- or difunctional monomers which, where appropriate, may bear otherfunctional groups. Organosols in organic solvents, e.g. alcohols, arealso suitable. Examples of monomers with good suitability are hexanedioldiacrylate and hydroxyethyl methacrylate. Minimum amounts ofpolymerization inhibitor should be present in the monomers. Suitablestabilizers are Tempol from Degussa or phenothiazine. The stabilizerconcentrations present in the monomers are generally as little as <500ppm, in one preferred embodiment <200 ppm and particularly preferably<100 ppm. The stabilizer concentration in the ready-to-coat UV lacquershould be below 200 ppm, preferably below 100 ppm and very particularlypreferably below 50 ppm, based on reactive components. The selectedstabilizer concentration depends on the nature and reactivity of theselected polymerizable components. Particularly reactive components,e.g. some polyfunctional acrylates or acrylic acid, require relativelyhigh amounts of stabilizer, but components with lower reactivity, e.g.monofunctional methacrylates, require smaller amounts of stabilizer. Thestabilizer used may comprise not only Tempol and phenothiazine but also,by way of example, the monomethyl ether of hydroquinone, the first twobeing effective even in the absence of oxygen and being used in amountsas small as from 10 to 100 ppm, whereas the latter compound is effectiveonly in the presence of oxygen and is used in amounts of from 50 to 500ppm.

The lacquer may be adjusted to be scratch-resistant, chemicals-resistantor flexible and formable via the selection of the composition. Thecontent of crosslinking agent is adapted in a suitable manner for thispurpose. By way of example, high content of hydroxyethyl methacrylatemay be used to improve the adhesion to difficult substrates, e.g. casthigh-molecular-weight PMMA, while at the same time improvingformability. A relatively high content of hexanediol diacrylate improveschemicals resistance and scratch resistance.

Still better scratch resistance and chemicals resistance is achieved byway of monomers of still higher functionality, e.g. pentaerythritoltritetra-acrylate [sic]. The composition of the lacquer is varied herein such a way as to obtain a desired combination of all of theproperties demanded.

One way of increasing formability and improving adhesion consists inusing oligomeric or polymeric components which may be selected either tobe reactive with double-bond content or to be non-reactive. The use ofrelatively high-molecular-weight structural units reduces thecrosslinking density and the shrinkage of the lacquer during curing, theresult generally being better adhesion.

Suitable polymeric components are poly(meth)acrylates, which, by way ofexample, may be composed of methacrylates and of acrylates and offunctional monomers. Polymers having functional groups may be used inorder to provide a further contribution to improvement of adhesion. Anexample of a suitable polymethacrylate is PLEX 8770 F from Röhm GmbH &Co. KG with a viscosity number J [ml/g] (in CHCl₃ at 20° C.): 11±1, thisbeing a measure of the molecular weight.

Different amounts of the oligo- or polymeric additives may be added,depending on molecular weight. The amounts of relativelyhigh-molecular-weight polymers used are correspondingly relatively smalland the amounts of relatively low-molecular-weight products arerelatively large, the result being that the overall viscosity of thelacquer permits processing. The polymeric additives act as thickenerwhile at the same time being utilized in order to retain thenano-particles in suspension and to inhibit undesired sedimentation ofthe particles after the coating process.

This method ensures that the ITO concentration at the surface,especially in the uppermost 200 nm of the layer, is not substantiallylower than in the bulk or at the interface with the substrate. Anotherimportant aspect of this measure is improvement in substrate adhesionvia addition of the thickener. One explanation of this, without,however, intending to bind the invention to any particular theory, isthe reduction which the thickener brings about in the ITO concentrationat the interface with the substrate, thus at the same time maintainingan advantageously and sufficiently high concentration of binder at theinterface, since the binder contributes to good substrate adhesion. Incontrast, inorganic fillers, e.g. ITO give rise to poorer substrateadhesion by reducing the area of contact between substrate and binder,especially if the concentration of these in that region increases due tosedimentation towards the lacquer/substrate interface.

Preparation Process:

It is important that the lacquer viscosity be adjusted in such a way asto ensure good milling/dispersing of the ITO particles. By way ofexample, this may be achieved by dispersing on a roller bed using glassbeads as grinders (see DE 101 29 374).

Another method of dispersing ITO nanoparticles in the lacquer usesspecialized combined mixing and dispersing assemblies combined withforced conveying, e.g. Unimix LM6 from Haagen and Rinau GmbH. In orderto achieve sufficiently good dispersion without breaking down the ITOaggregates when using the combined mixing and dispersing assembly, theadjustment of the mixing conditions must be such that the nanoparticleagglomerates are comminuted into sufficiently small aggregates, thusproviding good transparency of the coating. For sufficient transparency,aggregates are to be smaller than a quarter of the lambda of visiblelight, i.e. not greater than 100 nm. If the mixture is sheared tooseverely or for too long, aggregates which make a considerablecontribution to the conductivity are broken down, thus preventingcorrect formation of the percolation network. Information concerning theeffect of shear on the percolation network is found by way of examplein: Hans J. Mair, Siegmar Roth (eds.), Elektrisch leitende Kunststoffe[Electrically conducting plastics], Hanser Verlag, 1986 and in “IshiharaFunctional Materials”, Technical News, T-200 ElectroconductiveMaterials, company publication Ishihara;

A significant point within the invention is therefore that the shear isadjusted in such a way that aggregates in the percolation network areretained and coarser-particle agglomerates larger than one quarter oflambda are broken down.

This is achieved via selection of the dispersing devices and dispersingconditions, via selection of the suitable viscosity of the compositionand via any additions of suitable additives.

Suitable additives are mentioned, by way of example, in EP 281 365(Nippon Oil & Fats).

Model for Electrical Conduction:

The antistatic action can be ideally effective if the percolationnetwork is based on conductive particles arranged in a series like astring of pearls and in contact with each other. This optimizes thecost/benefit ratio for the comparatively expensive ITO. At the same timethere is an improvement in transparency and a reduction in the haze ofthe coating, because it is possible to minimize the content ofscattering particles. The percolation limit depends on the morphology ofthe particles. Assuming spherical primary particles, the percolationlimit is achieved at about 40% by weight of ITO. If acicular ITOparticles are used, sufficient contact of the particles takes place evenat a relatively low concentration. However, acicular particles have thedisadvantage of disadvantageous action on transparency and haze.

An object of the invention is therefore to reduce the amount of ITOrequired to construct a percolation network by using inertnanoparticles. There is no attendant sacrifice in transparency of theentire system when the inert nanoparticles are added, and the system isgiven other advantageous properties, e.g. capability for curing underatmospheric oxygen without loss of properties, greater hardness, betterformability, good substrate adhesion.

The examples show that the conductivity achieved through the use ofnanoparticles with as little as 33% of ITO is identical to that achievedwith 50% of ITO in lacquers without nanoparticles.

Coating Technique:

The method of coating has to be selected in such a way that the lacquercan be applied at a low and uniform thickness. Suitable methods are, byway of example, use of a wire-wound doctor bar, immersion, spreading,roller-application and spraying. In methods known to the person skilledin the art, the viscosity of the lacquer has to be adjusted in such away that, after evaporation of any solvent added, the wet film has alayer thickness of from 2 to 15 μm. With thinner layers, scratchresistance is lost, and these can exhibit a matt effect throughprotrusion of metal oxide particles from the lacquer matrix. Thickerlayers are associated with loss of transmittance, and do not increaseelectrical conductivity and are not advisable for reasons of cost.However, for reasons of abrasion of lacquer surfaces through constantmechanical loading it may be advisable to formulate thicker layers. Inthis case, layer thicknesses as high as 100 μm may be formulated, and,where appropriate, the viscosity of the lacquer has to be increased toproduce the thick layers.

Curing:

One of the factors necessary in order to achieve sufficient curingthroughout is appropriate matching of the nature and concentration ofthe photoinitiator. Combinations of photoinitiators are sometimes neededin order to obtain sufficient surface and in-depth curing of thelacquer. In particular in the case of high filler levels using metaloxide particles, it is advisable to combine conventional photoinitiators(e.g. Irgacure 1173 or Irgacure 184 from Ciba) with photoinitiatorswhich absorb in the relatively-long-wavelength region (e.g. Lucirin TPOor Lucirin TPO-L from BASF), in order to obtain sufficient in-depthcuring. In the case of transparent substrates it is sometimes advisableto cure the coated substrate from the upper and lower side byirradiation, using offset UV radiation. Required initiatorconcentrations are from 0.5% up to 8%, preferably from 1.0 to 5% andvery particularly preferably from 1.5 to 3% of photoinitiator. Forcuring under inert gas here an amount of from 0.5 to 2% ofphotoinitiator, based on acrylate, is sufficient, while for curing underair amounts of from 2 to 8%, preferably from 4 to 6%, are required. Itis advantageous to use a minimum initiator concentration in order tominimize the amount of decomposition products in the lacquer, becausethese have an adverse effect on long-term weathering resistance. Forreasons of cost-effectiveness, too, the use of a minimum amount ofinitiator is advisable.

As an alternative to curing with UV radiation, it is also possible tocure the coating with other high-energy radiation. One suitable methodis irradiation with electron beams. An advantage of this process over UVradiation is good curing through thick layers and the opportunity ofcuring more rapidly in the presence of atmospheric oxygen and evenwithout photoinitiators. The energy of the radiation has to be adjustedin such a way that sufficient curing of the layer occurs without damageto the substrate or yellowing.

Low-Shrinkage Mixing Specifications:

One significant aspect of the invention is the low-shrinkage curing ofthe lacquer. UV-curable lacquers naturally shrink during radiationcuring, the result being that the lacquer surface can be adverselyaffected and the adhesion to the substrate can be lost. The shrinkage ofthe lacquer can be reduced to a minimum via sophisticated selection ofthe ratio of mono-, di- and polyfunctional monomers and, respectively,oligomers, and of inorganic and polymeric fillers and of additives.Inert fillers which do not participate in the polymerization, e.g. metaloxides, such as indium tin oxide, silicon dioxide, or unreactivepolymeric constituents reduce the overall shrinkage of a composition,while monovalent monomers and oligomers shrink moderately and polyvalentmonomers make the greatest contribution towards shrinkage.

By way of example, a low-shrinkage mixing specification may be obtainedif the content of the polyvalent components does not exceed a certainlevel. In this context, the relationship between molecular weight,number of functional groups and shrinkage has to be taken into account.Polyvalent components with low molecular weight naturally have thehighest shrinkage, while monovalent components with relatively highmolecular weight make the smallest contribution towards shrinkage.

Examples of low-shrinkage mixing specifications are compositionscomposed of:

EXAMPLE 1

100 parts of solvent, e.g. ethanol or isopropanol

35 parts of hydroxyethyl methacrylate

15 parts of SiO₂ nanoparticles¹⁾

50 parts of indium tin oxide nanoparticles

2 parts of photoinitiator

and, where appropriate, other additives1) in the form of Highlink OG 100-31 with 100 ppm of stabilizer(producer Clariant)

The coatings obtained have good adhesion with some degree offlexibility. By way of example, PMMA foils coated with this material canbe curved or deformed to a certain degree. The SiO₂ nanoparticles may,by way of example, be used in the form of an organosol of inorganicnanoparticles in hydroxyethyl methacrylate, this being marketed byClariant with the name Highlink OG. The coatings using the mixingspecification mentioned are mechanically stable, but notscratch-resistant. The scratch-resistance of coatings of this type canbe increased by replacing some of the organosol by di- or polyfunctionalacrylates. An example of a scratch-resistant low-shrinkage mixingspecification is the following composition:

EXAMPLE 2

100 parts of solvent, e.g. ethanol or isopropanol

17.5 parts of hydroxyethyl methacrylate

7.5 parts of SiO₂ nanoparticles¹⁾

25 parts of hexanediol diacrylate

50 parts of indium tin oxide nanoparticles

2 parts of photoinitiator,

and, where appropriate, other additives1) in the form of Highlink OG 100-31 with 100 ppm of stabilizer(producer Clariant)

A precondition for good curing is the use of an organosol withparticularly low stabilizer content. Thus each of the examples mentioneduses an organosol with 100 ppm of Tempol® stabilizer or, respectively,phenothiazine stabilizer. When comparison is made with the lacquer usingcommercially available highly-stabilized organosol (500 ppm ofphenothiazine), better adhesion (cross-cut CC=0) is obtained, as isbetter curing under inert gas (nitrogen) and in air. An alternativemethod, in order to minimize the stabilizer content in the lacquer, usesa stabilizer-free organosol of SiO2 nanoparticles in organic solvents,e.g. alcohols, for introducing the nanoparticles into the lacquermatrix.

Effect of Curing Conditions on Shrinkage:

The shrinkage can be influenced not only by way of the mixingspecification but also by way of selection of suitable curingconditions. Slow curing using a comparatively small amount of radiativeenergy is advantageous, while a higher level of shrinkage is observedwhen curing is rapid and a larger amount of radiative energy is used.

Advantageous curing conditions are obtained using a F450 source fromFusion with 120 watts/cm and a focused beam with an advance rate of from1 to 3 m/min and 2% photoinitiator content, under nitrogen.

Scratch Resistance of Lacquers:

Another feature of the invention is the good scratch resistance of theantistatic lacquers. If the curing conditions described are selected,scratch-resistant antistatic lacquers with low shrinkage and goodadhesion can be produced.

Lacquers of the invention with from 33 to 50% ITO content achievescratch resistances of delta haze<2% after testing on the Taber Abraserusing CS 10F abrasion wheels and applying a weight of 5.4 N at 100revolutions.

Chemicals Resistance of Lacquers

The inventive lacquers have good resistance to chemicals, e.g. inorganicacids and alkaline solutions during short exposure, and to numerousorganic solvents, such as esters, ketones, alcohols, aromatic solvents.By way of example, these solvents may, if required, be used for cleaningplastics articles coated with the inventive lacquers.

Weathering Resistance and Mixing Specification:

One particular advantage of the use of low-stabilizer-contentformulations is the opportunity to cure in air and thus to reduceinertization costs (apparatus cost and running costs for inert gasconsumption). Another advantage is that good bulk curing is achievableeven when comparatively small amounts of photoinitiator are used. Theformulations mentioned in the examples, and formulations in which noSiO₂ nanoparticles were used, mono- or polyfunctional monomers ormixtures of the same having been used instead of the organosols, can becured to give scratch-resistant and weathering-resistant formulationsusing in each case 2% of photoinitiator, e.g. Irgacure 184, Irgacure1173, Irgacure 907 or mixtures of the same.

EXAMPLE 3

100 parts of solvent, e.g. ethanol or isopropanol

40 parts of pentaerythritol tritetraacrylate [sic]

60 parts of hexanediol diacrylate

50 parts of indium tin oxide nanoparticles

5 parts of SiO₂ nanoparticles

2 parts of photoinitiator

and, where appropriate, other additives

EXAMPLE 4

As example 3, except:

-   -   5 parts of PLEX 8770 (thickener)    -   20 parts of pentaerythritol tritetraacrylate [sic]    -   75 parts of hexanediol diacrylate

The abovementioned formulations may also be treated with UV stabilizersto increase weathering resistance. Care has to be taken here that the UVstabilizer does not inhibit radiation curing.

In one preferred embodiment of the invention, electron beams are usedfor curing. This avoids the occurrence of disadvantageous interactionsbetween UV absorber and UV light.

If the radiation source used comprises a UV lamp, use may be made, byway of example, of long-wavelength UV light in combination with aphotoinitiator which absorbs in the long-wavelength region of thespectrum or in the visible region of the spectrum. Complete absorptionby the UV absorber in the absorption region of the photoinitiator is notpermissible, in order that the amount of high-energy light passing intothe lacquer is sufficient for radiation curing.

If the intention is to operate with conventional UV lamps, e.g. SystemFusion or IST Strahlentechnik, the UV absorber used may comprise onewhich provides an adequately large window within the absorption regionfor transmission of UV radiation to excite the photoinitiator. Norbloc7966, Tinuvin 1130 are suitable UV absorbers.

A combination of the measures mentioned, in particular the use of smallamounts of photoinitiator, permits production of weathering-resistantlong-lifetime coatings. The small amount of photoinitiator results inlow content of cleavage products, the result of this being very fewsites of attack for the migration of the same. The lacquers mentionedtherefore pass the artificial accelerated-weathering test (Xenotest inaccordance with DIN No.) over 5000 hours without losing their adhesion,scratch resistance and good transmittance.

The plastics moulding can be used as glazing or glazing element, forencasing structures, for equipping cleanrooms in the medical, biologicalor microelectronics sector, for machine covers, for incubators, fordisplays, for visual display screens and visual-display-screen covers,for back-projection screens, for medical apparatus, and for electricaldevices as protective screening.

Other Applications

Antistatic coatings may be used not only for transparent applicationsbut also on non-transparent substrates. Examples are: antistaticplastics floorcoverings, and generally the lamination of antistatic,scratch-resistant films to substrates such as wood, decorative papers.Another application is the coating of decorative papers with curingunder electron beams.

Particle Size Determination by PCS (Following Ultrasound)

1. Reagents

Distilled or demineralized water, pH>5.5

2. Equipment

LR 34 laboratory dissolver with rotation rate meter, Pendraulik, 31832Springe 1

-   -   Dispersing disc, diameter 40 mm    -   UP 400 S ultrasound processor, Dr. Hielscher, 70184 Stuttgart H7        titanium sonotrode, 7 mm diameter    -   HORIBA LB-500 particle size analyzer, Retsch Technology, 42781        Haan with single-use acrylic cells 1.5 ml    -   Hoechst container, identity no. 22926, 250 ml capacity, DDPE,        0/0021 uncoloured, Hoechst AG Dept. EK-Verpackung V, Brüningstr.        64, 65929 Frankfurt-Hoechst Lid for container, 250 ml, identity        no. 22918

Pasteur pipettes, 3.5 ml, 150 ml long, order no. 1-6151

Precision balance (can be read to accuracy of 0.01 g)

3. Preparation of a 1% Strength Dispersion

The powder specimen (from about 10 to 100 g) is homogenized by manualshaking in the storage vessel (30 sec). The specimen is allowed to standfor at least 10 min. for de-aeration.

The precision balance (which can be read to 0.01 g accuracy) is used toweigh out the powder. 1 g of powder (±0.02 g) is placed in the PEcontainer and topped up to 100 g (±0.02 g) with deionized water.

Dispersion of Specimen

The specimen is pre-dispersed for five minutes in the covered polybeakerat 2000 rpm, using the laboratory dissolver, and then dispersed usingultrasound for four minutes at an amplitude of 80% and cycle=1.

4. Determination of Particle Distribution

Theoretical: The test method describes the determination of particlesize distribution by photon correlation spectroscopy (PCS, “dynamiclight scattering”). The method is particularly suitable for measuringparticles and their aggregates in the submicrometre region (from 10 nmto 3 μm). The HORIBA LB-500 equipment used uses a back-scatteringoptical system in which the ratio between single and multiple scatteringis almost constant and can therefore be ignored. For this reason it isalso possible to take measurements on dispersions with relatively highconcentrations without producing spurious measurements. The followingparameters have to be known for precise particle size distributiondetermination:

-   -   Dispersion temperature: A constant temperature is important in        order to exclude convection within the cell, which would become        superimposed upon the free movement of the particles. The HORIBA        LB-500 measures the temperature in the cell and takes the        temperature measurement into account in the evaluation process.    -   Dispersion medium viscosity: Non-critical for dilute systems,        because the viscosities of the pure solvents are well-known,        e.g. at 25° C. Excessively high concentrations are problematic        if the viscosity of the dispersion exceeds that of the liquid        phase (mostly water), because the movement of the particles then        becomes restricted. For this reason, the measurements are mostly        carried out at about 1% solids concentration.    -   Refractive index of particles and dispersion medium: These data        are listed for the majority of solids and solvents in the HORIBA        software.    -   The dispersion has to be stable with respect to its        sedimentation. Sedimentation within the cell not only generates        additional movement of the particles but also causes a change in        scattered light intensity during the measurement process. In        addition, the result is a decrease in the concentration of        relatively large particles in the dispersion, these accumulating        on the base of the cell.        -   Measurement process: The measurement equipment is controlled            by way of a computer programme which also evaluates the            measurement signal and allows the results of measurement to            be saved and printed.        -   Prior to each measurement process or series of measurements,            the following settings have to be established within the            software:    -   input of refractive indices of particle and medium    -   input of viscosity of dispersion medium    -   identification and comments concerning the specimen        -   A Pasteur pipette is used to transfer the specimen dispersed            using dissolver and ultrasound into the 1.5 ml single-use            acrylic cell. Once this has been placed into the measurement            chamber of the PCS device and the temperature sensor has            been introduced from above into the dispersion, the            measurement process is started with the aid of the software            (“Messung” [measurement] button). After a waiting time of 20            s, the window “Messanzeige” 8 measurement display] opens and            indicates the current distribution of particles every 3            seconds. The actual measurement process is started by again            pressing the measurement button in the Messanzeige window.            Depending on the pre-set, the various measured results (e.g.            d50, d10, d90, standard deviation) are used to indicate the            particle distribution after 30-60 s. In the case of            highly-varying d50 values (e.g. 150 nm±20%; this can occur            in the case of very broad distributions) from about 6 to 8            measurements are carried out, from 3 to 4 being otherwise            sufficient.            5. d50 value data

The average (with no decimal places) of all of the d50 values measured,with the exception of any obvious deviant values, is given in nm.

1. A process for producing mouldings from plastics, by coating amoulding on one or more sides with a lacquer system, the lacquer systemcomprising: a) a binder or a binder mixture; b) optionally a solvent orsolvent mixture; c) optionally other additives usual in lacquer systems;d) optionally a thickener, or thickener mixture comprising polymericthickeners at from 0 to 20% content and oligomeric thickeners at from 0to 40% content, in each case based on dry film (components a, c, d, e);e) from 5 to 500 parts by weight, based on a), of an electricallyconductive metal oxide powder with a median primary particle size offrom 1 to 80 nm and a percentage degree of aggregation of from 0.01 to99%; f) from 5 to 500 parts by weight, based on a), of inertnanoparticles; wherein the lacquer is cured.
 2. The process according toclaim 1, wherein the lacquer (a)-c)) has a viscosity of from 5 to 500mPa·s (measured in a Brookfield LVT viscometer).
 3. The processaccording to claim 1, wherein the lacquer system (component a)-e)according to claim 1) has a viscosity of from 150 to 5000 mPa·s.
 4. Theprocess according to claim 1, wherein inert nanoparticles used compriseSiO₂ nanoparticles.
 5. The process according to claim 1 wherein theelectrically conductive particles used comprise a mixture composed ofITO and/or antimony tin oxide ATO and/or of doped ITO.
 6. A plasticsmoulding, obtained by a process of claim 1, wherein the plasticsmoulding comprises PMMA, PC, PET, PET-G, PE, PVC, ABS or PP.
 7. Aglazing for encasing structures, for equipping cleanrooms, for machinecovers, for incubators, for displays, for visual display screens andvisual-display-screen covers, for back-projection screens, for medicalapparatus, and for electrical devices comprising a plastics mouldingaccording to claim 6.